Three Dutch organizations—the materials company DSM, the engineering firm Royal HaskoningDHV, and the 3D printer manufacture CEAD—have teamed up to create a printer capable of printing continuous glass- or carbon-fiber-reinforced thermoplastics.

Currently, they are demonstrating the capabilities of printing structural elements, and even, they hope, entire pedestrian bridges, with CEAD’s CFAM Prime printer which can create parts as large as 13 feet by six-and-a-half feet by five feet.

While formwork molds have previously been created by large-scale printers and then used in turn create structural parts, this is one of the earlier examples of the potential of 3D printing to create large polymer structural elements, and, possibly, entire bridges.

The firms say that combining polymers with continuous fibers allows for the construction of lightweight, high-strength elements ideal for infrastructure solutions, and while other 3D printed building materials have run into trouble when it comes to cold temperature and exposure to the elements, the designers hope that these fiber-and-plastic combos can weather storms as well as any traditional building—though it remains to be seen if these 3D-printed elements would be able to address the brittleness problem sometimes faced when plastics are used for larger structures.

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