Brief

How engineered cementitious composite shells enhance seismic strength, ductility and crack control in reinforced concrete joints.

 

Insight

Engineered cementitious composite shells are emerging as a transformative solution for improving the seismic performance of reinforced concrete (RC) beam-column joints. In conventional RC frames, these joints are often the most vulnerable components during earthquakes. Brittle shear failures, rapid crack propagation and limited deformation capacity can lead to severe structural damage or even progressive collapse. By integrating engineered cementitious composite shells into joint regions, engineers can significantly enhance strength, ductility and energy dissipation capacity.

Unlike ordinary concrete, engineered cementitious composite shells are formulated with fibre reinforcement that enables strain-hardening behaviour under tension. With tensile strain capacities typically between 3 and 5 per cent, ECC materials can undergo substantial deformation while maintaining load-carrying ability. Instead of forming wide cracks, they develop multiple tightly controlled microcracks, generally below 100 micrometres. This multi-cracking mechanism improves stress redistribution and delays crack localisation, which is critical during cyclic seismic loading.

When used as external shells around RC beam-column joints, engineered cementitious composite shells shift failure modes from brittle shear mechanisms to more ductile flexural-dominated responses. This transition is fundamental in performance-based seismic design, where controlled and predictable deformation is preferred over sudden failure. Experimental and validated numerical analyses demonstrate that strengthening with ECC shells can increase peak load capacity dramatically, with reported gains of up to 152 per cent depending on reinforcement configuration.

The interaction between shell thickness, shell height, longitudinal reinforcement ratio and axial compression ratio plays a decisive role in performance. Increasing the reinforcement ratio significantly boosts load capacity, while optimised shell thickness enhances strength without unnecessary material use. Greater shell height primarily improves displacement capacity and ductility rather than peak strength. Meanwhile, excessive axial compression may increase stiffness but can reduce ultimate deformation capacity if not properly controlled.

In addition to strength gains, engineered cementitious composite shells improve crack control and protect embedded reinforcement. By limiting crack widths and redistributing stresses, they reduce the risk of premature bar yielding or bond deterioration. This contributes to long-term durability as well as improved seismic resilience.

For engineers seeking to enhance structural safety, <a href=”/performance-based-seismic-design”>performance-based seismic design</a> principles can be effectively supported through the use of ECC shell systems. These shells provide a data-driven method for upgrading older buildings constructed before modern seismic codes and for optimising new construction in high-risk regions.

Overall, engineered cementitious composite shells offer a balanced approach to seismic strengthening: improved load-bearing capacity, enhanced ductility, controlled cracking and efficient material use. As research continues into long-term durability and environmental exposure, this technology is positioned to play a central role in the next generation of earthquake-resistant reinforced concrete systems.

 

Highlight

  1. With tensile strain capacities typically between 3 and 5 per cent, ECC materials can undergo substantial deformation while maintaining load-carrying ability. Instead of forming wide cracks, they develop multiple tightly controlled microcracks, generally below 100 micrometres. This multi-cracking mechanism improves stress redistribution and delays crack localisation, which is critical during cyclic seismic loading.
  2. Experimental and validated numerical analyses demonstrate that strengthening with ECC shells can increase peak load capacity dramatically, with reported gains of up to 152 per cent depending on reinforcement configuration.
  3. In addition to strength gains, engineered cementitious composite shells improve crack control and protect embedded reinforcement. By limiting crack widths and redistributing stresses, they reduce the risk of premature bar yielding or bond deterioration. This contributes to long-term durability as well as improved seismic resilience.

 

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